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Typical Specifications
Padmount Rotary Puffer RPFI Switchgear
Two Position

The switch shall consist of manually operated load interrupting, SF6 insulated, 600A rotary puffer switches and manually operated vacuum interrupter fault interrupting tap switches, electronically controlled. The switch manufacturer shall be ISO 9001:2000 and 14001 certified.

A. SWITCH CONFIGURATION
Switches shall be designed for front access to cables and operators.

Each switch shall have:

_____ (Qty.) Load break switched ways.

_____ (Qty.) Vacuum fault interrupter tap ways.

B. SWITCH CONSTRUCTION
All switch components and entrances shall be assembled in a totally welded mild steel tank. Entrances shall be internally connected by copper conductors capable of handling momentary and continuous current duty. The switch shall contain no electrically floating metallic parts or components. Construction shall be a deadfront design. Switch tanks shall be painted ASA70 light gray using a corrosion-resistant epoxy paint.

Load break Puffer Switch - Each switching way is to be equipped with an internally mounted operating mechanism capable of providing quick-make, quick-break operation in either switching direction. The mechanism must be capable of delivering sufficient torque and shall be provided with latches for each position to assure load interrupting, fault closing and momentary ratings. All switch positions are to be clearly identified, padlockable and adaptable to keylock schemes. The operating mechanism shall be actuated from outside the switch tank with an operating handle. The operating shaft shall be made of stainless steel providing maximum corrosion resistance. A double "O" ring type operating shaft seal shall be used for a leak resistant, long life seal.

Switch contacts shall be of a rotary puffer design made with copper alloy contacts with silver plating to assure permanent, low contact resistance. Each rotating contact simultaneously disengages from two fixed contacts, thus providing two break points per phase giving improved interrupting capability compared to single break contact systems. Contact travel shall be 90 degrees to assure efficient arc extinction and a wide open contact gap. Arcing is confined away from the main contact surfaces. The stationary contacts shall be supported independent of the cable entrance bushings, eliminating possible misalignment. Auxiliary blades used for load interruption are not acceptable.

Vacuum Interrupters - The vacuum interrupter shall consist of vacuum bottles and a spring-assisted operating mechanism. The mechanism used shall be designated "Model FI" for three phase operation only. The mechanism shall consist of three vacuum bottles mechanically linked to a single spring-assisted operating mechanism.

The vacuum interrupter operating mechanism shall consist of the support assembly, linkage, spring latch mechanism, and solenoid utilized for electronic tripping. Maximum interrupting time shall be three cycles (50 msec). The movable contact shaft shall be flagged to indicate the contact position, open or closed. This contact position indicator shall be fully visible through viewing windows supplied in the switch tank.

Each tap phase is to be equipped with an individual 600A vacuum interrupter fully enclosed in an SF6 insulated switch tank. Electrical opening shall be by a solenoid that is activated from sources extaernal to the switch tank. Closing (reset) of the vacuum interrupter shall be mechanical with the use of an external operating handle. The mechanical linkage assembly shall provide for a "trip-free" operation which allows the vacuum interrupter to interrupt independent of the operating lever.

C. DESIGN RATINGS AND STANDARDS
Load break Puffer Switches:
Switches shall be designed, tested and built per ANSI C37.72-1987 and IEC 265 standards. Certified test reports shall be provided. The switch shall be rated: (select column)

Maximum design voltage, kV
15.5
27.0
Impulse level (BIL), kV
110
125
Continuous & load break current, A
630
630
One minute withstand (dry), AC kV
35
60
One minute withstand (dry), AC kV Production test rating
34
40
15 minute withstand, DC kV
53
78
Momentary current, kA, ASYM
20
20
Fault-close current, kA, ASYM (3 times)
20
20
One second current, kA, SYM
12
12
Load break operations at 600 A*
500
350
Mechanical endurance, operations
2000
2000

Vacuum Interrupters:
The vacuum interrupter shall be a non-reclosing, manual reset device incorporating vacuum bottles. It shall be designed, tested and built per application sections of ANSI C37.60-1981 and C37.72-1987. The vacuum interrupter assembly shall be rated: (select column)

Maximum design voltage, kV
15.5
27
Impulse level (BIL), kV
95
125
Continuous & load break current, A
600
600
One minute withstand (dry), AC kV
35
60
One minute withstand (dry), AC kV Production test rating
34
40
Symmetrical interrupting rating, kA
12*
12

* 16 kA available for 15.5 kV

D. ANSI C37.60 FAULT INTERRUPTING DUTY

15-20%
2,000
44
45-55%
6,000
56
90-100%
12,000
16

Total Number of Fault Interruptions: 116

E. CABLE ENTRANCES
Load break Puffer Switches:
Cable entrances shall be tested to ANSI/IEEE 386 and be one or more of the following: (check)

____ 600 amp Quik-Change disconnectable apparatus bushing

____ 600 amp Apparatus bushing

____ 600 amp Universal bushing

Vacuum Interrupters:
Cable entrances shall be tested to ANSI/IEEE 386 and be one or more of the following: (check)

____ 600 amp Quik-Change disconnectable apparatus bushing

____ 600 amp Apparatus bushing

____ 600 amp Universal bushing

____ 200 amp Deepwell bushing

F. VACUUM INTERRUPTER ELECTRONIC CONTROL
An electronic assembly shall be provided to sense load and fault current on each phase of the load tap circuits. The electronic control shall be powered from the current transformers mounted inside the SF6 insulated switch tank. No external power source shall be required for overcurrent protection. The electronic control shall monitor the current on the individual phases of the load tap circuits using input from the internal current transformers. Electronic trip capability shall be selectable for each phase. Temperature range shall be -30°C to +50°C.

Minimum trip selection shall be accomplished with selector knobs inside the electronic enclosure. Trip time current characteristics (TCC) shall be field selectable using a dip switch. Maximum time for power up and ready-to-trip when closing on a circuit shall be ten percent of the trip time or 1/2 cycle, whichever is greater. Trip selection may be made with the load taps energized. The electronic controller is preset for three phase trip. Single phase trip is not available.

G. ENCLOSURE
Enclosures shall be made of 12 gauge mild steel and manufactured to ANSI C37.72 and C57.12.28 standards. The enclosure shall be mounted independent of the switch allowing removal for ease of cable installation or future replacement if required. Enclosures shall be tamper-resistant incorporating hinged access doors with pentahead locking bolts and provisions for padlocking. The enclosure shall be provided with lifting provisions and painted with a Munsell 7.0GY3.29/1.5 green finish.

H. FACTORY PRODUCTION TESTS
The bulk SF6 gas supply and each individual switch shall be tested for moisture content. Each individual switch shall undergo a mechanical operation check and a leak test. The switch shall be factory filled with SF6 and AC hi-pot tested one minute phase-to-phase, phase-to-ground and across the open contacts. Circuit resistance shall be checked on all ways.

Switches will be shipped factory filled with SF6 gas. Tank shall be designed to withstand 15 psig internal pressure and an external pressure of 14 psig without effecting the performance of the switch.

I. STANDARD COMPONENTS
The following shall be included as standard:

- Welded steel tank painted light gray with stainless steel and brass fasteners.

- Lifting provisions.

- Gas pressure gauge and fill valve.

- Stainless steel three line diagram and corrosion-resistant nameplates.

- Parking stands.

- Switch operating handle(s) with padlock provision and end stops.

- Type 2 overcurrent relay including ground fault trip and time delay (for 3-phase fault interrupters).

- 12 gauge mild steel padmount enclosure painted Munsell green with stainless steel hinges and pentahead locking mechanisms.

J. OPTIONAL COMPONENTS (check)
The following options shall be supplied:

___ Stainless steel tank.

___ Stainless steel enclosure.

___ Low pressure warning device.

___ SF6 density switch for SCADA or remote indication of dielectric.

___ 4/0 brass ground lug(s).

___ Keylock provisions.

___ Current transformers (500:1)(1000:1) for load break ways.

___ Automatic transfer control package with a total transfer time of 8 seconds.

___ Motor actuators.

___ Switch controls.

___ Integral distribution automation package

___ Auxiliary contacts.

___ Analog voltage sensors.

___ Digital voltage sensors.

___ Type 1 vacuum interrupter electronics package including a selector switch for single or 3-phase operation and individual phase trip levels.

___ Type 3 vacuum interrupter electronics package including programmable vacuum fluorescent display (VFD) and RS232/485 port.

___ SF6 refill kit consisting of regulator, hose and 10 or 20 lb SF6 bottle.

 


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