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This
specification covers the requirements for solid dielectric,
load break switches and fault interrupters for distribution
systems through 38kV(27kV max. for multi-way switches). They
shall be manufactured by G&W Electric Co. and designated
as Trident™ Series. The manufacturer shall be ISO 9001:2000
and ISO 14001 certified.
A. APPLICATION
Switches shall be (select one):
__ Padmount style with mild
steel enclosure.
__ Padmount style with stainless
steel enclosure.
__ Vault style, nonsubmersible
control enclosures, if required.
__ Vault style, submersible
control enclosures, if required.
A1. Two-Way (using
one module) shall consist of (select one only):
__ Single phase, load
break.
__ Single phase, fault
interrupter.
__ Three phase, load break.
__ Three phase, fault interrupter.
A2. Multi-way (using
two through six modules) shall consist of (select two through
six total).
__ (qty) Three phase,
load break modules.
__ (qty) Three phase,
fault interrupter modules.
B. CONSTRUCTION
Assembly shall be a
deadfront design.The operating mechanism housing shall be
stainless steel with a viewing window for verification of
contact position.The housing shall be painted ANSI 70 light
gray using corrosion-resistant epoxy paint. Operating handles
shall be padlockable and adaptable to keylock schemes.The
operating shaft shall be stainless steel providing maximum
corrosion resistance. A double “O” ring shaft seal shall be
used for a leak resistant, long life seal.
Load Break Switches
- The load break switch shall consist of vacuum bottle(s)
encapsulated within solid dielectric epoxy modules with spring-assisted
operating mechanism. For three phase switches the mechanism
shall consist of three vacuum bottles mechanically linked
to a single, spring-assisted operating mechanism. The operating
mechanism shall be actuated from outside the mechanism housing.
Fault Interrupters
- The fault interrupter shall consist of vacuum bottle(s)
and internal current transformer(s) encapsulated within solid
dielectric epoxy modules with spring-assisted operating mechanism.
For three phase interrupters, the mechanism shall consist
of three vacuum bottles mechanically linked to a single spring-assisted
operating mechanism. Electrical opening shall be by a solenoid
that is activated from an interrupter relay. Closing (reset)
of the interrupter shall be mechanical with the use of an
operating mechanism actuated from outside the mechanism housing.The
mechanical linkage assembly shall provide for a “trip-free”operation
which allows the fault interrupter to operate independent
of the operating handle.
Fused Load Break
Switches - The fused load break switch shall consist
of a load break switch (described above) with provisions for
elbow mounted encapsulated fuses. Parking stands shall be
available as an accessory.An optional interlock shall be available
to prevent access to the fuses unless the switch is open.
Fuses shall be current limiting with epoxy insulation and
an integral 600A elbow (T body) connector for connection to
the switch.The load side of the fuse shall be either a 200A
deepwell or 600A apparatus ANSI/IEEE 386 separable connector
interface.
C. RATINGS AND STANDARDS
Load Break Switches:
Shall be designed and tested per applicable sections
of ANSI C37.71-1987, ANSI C37.72-1987, and the latest version
of IEC 60265 standards. Certified test reports shall be provided.The
switch shall be rated: (select column)
| Maximum design
voltage, kV |
15.5 |
27.0 |
38.0* |
| Impulse level
(BIL), kV |
110 |
125 |
150 |
| Continuous
& load break current, A |
630 |
630 |
630 |
| One minute
withstand (dry), AC kV Production test rating |
34 |
40 |
50 |
| 15 minute
withstand, DC kV |
53 |
78 |
103 |
| Momentary
current, kA, ASYM |
20 |
20 |
20 |
| Fault-close
current, kA, ASYM |
20 |
20 |
20 |
| One second
current, kA, SYM |
12.5 |
12.5 |
12.5 |
| Mechanical
endurance, operations |
2000 |
2000 |
2000 |
*
27kV max. for multi-way switches.
Fault Interrupters:
Shall be designed and tested per applicable sections
of ANSI C37.71-1987, C37.72-1987 and ANSI C37.60-1981 and
the latest version of IEC 60265.The fault interrupter shall
be rated: (select column)
| Maximum design
voltage, kV |
15.5 |
27.0 |
38.0* |
| Impulse level
(BIL), kV |
110 |
125 |
150 |
| Continuous
& load break current, A |
630 |
630 |
630 |
| One minute
withstand (dry), AC kV |
35 |
60 |
70 |
| One minute
withstand (dry), AC kV Production test rating |
34 |
40 |
50 |
| Symmetrical
interrupting rating, kA |
12.5** |
12.5 |
12.5 |
| Asym. interrupting
rating, kA |
20 |
20 |
20 |
*
27kV max. for multi-way switches.
** 16kA available.
Fuses:
Fuses are designed and tested to IEEE 386 and IEEE
592 standards.The fuses shall be rated: (select column)
| Nominal Voltage, kV Gnd-Y |
8.7/15 |
15/25 |
|
BIL
Impulse, kV |
95 |
125 |
| Continuous Current, A |
10-140 |
10-125 |
| One Minute AC Withstand,
kV |
34 |
40 |
| Fifteen Minute DC Withstand,
kV |
53 |
78 |
| Interrupting, A rms sym. |
50k |
50k |
D. ANSI C37.60 FAULT INTERRUPTING DUTY
Percent of
Maximum
Interrupting Rating |
Approx. Interrupting
Current, Amps |
No. of Fault
Interruptions |
| 15-20% |
2,000 |
44 |
| 45-55% |
6,000 |
56 |
| 90-100% |
12,000 |
16 |
Total Number of Fault
Interruptions: 116
E. BUSHINGS
E1. Two-Way (using
one module):Bushings shall be integral to the switch module
and designed and tested to ANSI/IEEE 386. Bushings shall be
(check one bushing type for each location):
Closest to operating mechanism:
__ 600A
__200A
Away from operating mechanism:
__600A
__ 200A
Note: For fused switches, one 600A bushing
is required to interface with the elbow mounted encapsulated
fuses.
E2. Multi-way
(two through six modules):Bushings shall be designed and tested
to ANSI/IEEE 386. Bushings shall be one or more of the following
(check one or both):
__ 600A
__ 200A
F. FAULT INTERRUPTER
RELAY
For fault interrupters, a relay shall monitor the current
on each phase using the integral encapsulated current transformer(s).The
relay shall compare currents on each phase of the load circuits
with pre-selected time current curves and cause the fault
interrupters to interrupt the current at the appropriate time.The
relay shall be powered from the current transformers molded
into the epoxy encapsulation.No external power source shall
be required for protection.
G. PADMOUNT ENCLOSURE
(if applicable)
Enclosures shall be made of 12 gauge mild or stainless steel
and manufactured to ANSI C37.72 and C57.12.28 standards.The
enclosure shall be mounted independently to allow for easy
removal for cable installation or future replacement. Enclosures
shall be tamper-resistant incorporating hinged access door(s)
with pentahead locking bolt(s) and provisions for padlocking.The
enclosure shall be provided with lifting provisions and painted
with a Munsell 7.0GY3.29/1.5 green finish.
H. FACTORY PRODUCTION
TESTS
Each assembly shall undergo a mechanical operations
check, a one minute phase-to-phase, phase-to-ground and across
the open contact AC hi-pot test. Circuit resistance shall
be checked on all ways.Each module shall undergo an X-ray
inspection and a partial discharge test to ensure void-free
construction.
I. STANDARD COMPONENTS
The following shall be included as standard:
1) Welded stainless steel mechanism housing
painted light gray with stainless steel and brass fasteners.
2) Lifting provisions.
3) Corrosion-resistant nameplates and line
diagram.
4) Switch operating mechanism(s) with padlock
provision and single keylock provision.
5) Mounting provisions.
6) Ground provisions (1/2-13 threaded boss).
7) For padmount switches:Padmount enclosure
(see section G).
J. OPTIONS
(included in catalog number) (check all that apply)
The following options shall be supplied:
__ Auxiliary contacts installed on
spring operating mechanism.
__ Stationary mounted motor actuator
with auxiliary contacts installed on spring operating mechanism.
__ Single way, stationary motor control.
__ Multi-way, stationary motor control
(not available on two way switches).
__ Type 1 interrupter relay.
__ Type 2 interrupter relay.
__ Type 3 interrupter relay.
__ Type 4 interrupter relay.
__ Provision for Type 5 interrupter
relay.
__ Type 6 interrupter relay.
__ Type 7 interrupter relay.
K. ACCESSORIES
(additional items) (check all that apply)
The following accessories shall be supplied:
__ 4/0 brass ground lug(s).
__ Portable motor control.
__ Remote terminal units.
__ Junction box for connection of
remote power/remote trip or auxiliary contacts.
__ Digital voltage sensors.
__ Galvanized frame (24” high bushing
height)
__ Laptop programming kit for
Types 3, 4 and 7 relays.
__ Parking stands for each phase.
__ Type 5 oil fuse cutout interrupter
relay.
__ Removable operating handle.
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