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The switch shall consist of manually operated
load interrupting, SF6 insulated, 600A linear puffer switches.
The switch manufacturer shall be ISO 9001:2000
and 14001 certified.
A. SWITCH CONFIGURATION
Switches shall be configured:
_____ Front access with diagonal bushings
(SPRAM-F style).
_____ Front access with in-line bushings
(PRAM-F style).
_____ Front/back access with in-line bushings
(PRAM-L style).
Each switch shall have:
_____ (Qty.) Load break switched ways
_____ (Qty.) 3-phase unswitched solid bus
tap ways
B. SWITCH CONSTRUCTION
All switch components and entrances shall be assembled in
a totally welded mild steel tank. Entrances shall be internally
connected by copper conductors capable of handling momentary
and continuous current duty. The switch shall contain no electrically
floating metallic parts or components. Construction shall
be a deadfront design. Switch tanks shall be painted ASA70
light gray using a corrosion-resistant epoxy paint.
Each switching way is to be equipped with
an internally mounted operating mechanism capable of providing
quick-make, quick-break operation in either switching direction.
The mechanism must be capable of delivering sufficient torque
and shall be provided with latches for each position to assure
load interrupting, fault closing and momentary ratings. All
switch positions are to be clearly identified, padlockable
and adaptable to keylock schemes. The operating mechanism
shall be actuated from outside the switch tank with an operating
handle. The operating shaft shall be made of stainless steel
for maximum corrosion resistance. A double "O" ring
type operating shaft seal shall be used for a leak resistant,
long life seal.
Switch contacts shall be a tulip-bayonet
design and made of plated, high-conductivity copper alloy
with arcing tips of copper/tungsten alloy to assure permanent
low resistance and to avoid sticking during operation. The
contacts shall be designed such that arcing does not occur
in the area of main current interchange and contact pressure
will increase with increased current flow. The stationary
contacts shall be supported independent of the cable entrance
bushings, eliminating possible misalignment. The contact nozzle
shall have a converging/diverging geometry which improves
the flow of SF6 into the arc zone. Contact travel shall be
a minimum of 3 inches and have sufficient open contact separation
to assure efficient arc extinction and to withstand field
DC testing levels and maintain BIL levels. Switch contacts
shall be clearly visible in the open position through viewing
windows. Auxiliary blades used for load interruption are not
acceptable.
C. DESIGN RATINGS
AND STANDARDS
Switches shall be designed, tested and built per ANSI C37.72-1987
and IEC 265 standards. Certified test reports shall be provided.
The switch shall be rated: (select column)
| Voltage class,
kV |
15 |
25 |
35 |
| Impulse level
(BIL), kV |
110 |
125 |
150 |
| Continuous
& load break current, A |
630 |
630 |
630 |
| One minute
withstand (dry), AC kV |
35 |
60 |
70 |
| One minute
withstand (dry), AC kV Production test rating |
34 |
40 |
50 |
| 15 minute
withstand, DC kV |
53 |
78 |
103 |
| Momentary
current, kA, ASYM |
40 |
40 |
40 |
| Fault-close
current, kA, ASYM |
40 |
40 |
40 |
| One second
current, kA, SYM |
25 |
25 |
25 |
Load break
operations
at 600 A* |
1200 |
1200 |
1200 |
| Mechanical
endurance, operations |
2000 |
2000 |
2000 |
D. CABLE ENTRANCES
Cable entrances shall be tested to ANSI/IEEE 386 and be one
or more of the following: (check)
____ 600 amp Quik-Change disconnectable
apparatus bushing
____ 600 amp Apparatus bushing
____ 600 amp Universal bushing
E. ENCLOSURE
Enclosures shall be made of 12 gauge mild steel and manufactured
to ANSI C37.72 and C57.12.28 standards. The enclosure shall
be mounted independent of the switch allowing removal for
ease of cable installation or future replacement if required.
Enclosures shall be tamper-resistant incorporating hinged
access doors with pentahead locking bolts and provisions for
padlocking. The enclosure shall be provided with lifting provisions
and painted with a Munsell 7.0GY3.29/1.5 green finish.
F. FACTORY PRODUCTION
TESTS
The bulk SF6 gas supply and each individual switch shall be
tested for moisture content. Each individual switch shall
undergo a mechanical operation check and a leak test. The
switch shall be factory filled with SF6 and AC hi-pot tested
one minute phase-to-phase, phase-to-ground and across the
open contacts. Circuit resistance shall be checked on all
ways.
Switches will be shipped factory filled
with SF6 gas. Tank shall be designed to withstand 15 psig
internal pressure and an external pressure of 14 psig without
effecting the performance of the switch.
G. STANDARD COMPONENTS
The following shall be included as standard:
- Welded steel tank painted light gray with
stainless steel and brass fasteners.
- Lifting provisions.
- Gas pressure gauge and fill valve.
- Grounding provisions for switch tank and
all cable entrances.
- Stainless steel three line diagram and
corrosion-resistant nameplates.
- Parking stands.
- Switch operating handle(s) with padlock
provision and end stops.
- 12 gauge mild steel padmount enclosure
painted Munsell green with stainless steel hinges and pentahead
locking mechanisms.
H. OPTIONAL COMPONENTS
(check)
The following options shall be supplied:
___ Stainless steel tank.
___ Stainless steel enclosure.
___ Low pressure warning device.
___ SF6 density switch for SCADA or remote
indication of dielectric.
___ 4/0 brass ground lug(s).
___ Keylock provisions.
___ Current transformer for current monitoring
for automation schemes (500:1) (1000:1).
___ Automatic transfer control package with
a total transfer time of 8 seconds.
___ Automatic transfer control package with
digital voltage sensors for a maximum of 5 cycles per mechanical
switching operation. Overall transfer time including required
sensor and control response delays is 20-30 cycles.
___ Motor actuators.
___ Switch controls.
___ Integral distribution automation package.
___ Auxiliary contacts.
___ Analog voltage sensors.
___ Digital voltage sensors.
___ SF6 refill kit consisting of regulator,
hose and 10 or 20 lb SF6 bottle.
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