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Typical Specifications
Vault Linear Puffer, PVI Switchgear
Two Position

The switch shall consist of manually operated load interrupting, SF6 insulated, 600A linear puffer switches and manually operated vacuum interrupter fault interrupting tap switches, electronically controlled. The switch manufacturer shall be ISO 9001:2000 and ISO 14001 certified.

A. SWITCH CONFIGURATION
Switches shall be designed for front access to cables and operators.

Each switch shall have:

_____ (Qty.) 3-phase load switch ways.

_____ (Qty.) 3-phase vacuum interrupter tapped way(s) with gang linked operating handles.

_____ (Qty.) single phase vacuum interrupter tapped way(s) with individual operating handles.

B. SWITCH CONSTRUCTION
All switch components and entrances shall be assembled in a totally welded mild steel tank. Entrances shall be internally connected by copper conductors capable of handling momentary and continuous current duty. The switch shall contain no electrically floating metallic parts or components. Construction shall be a deadfront design. Switch tanks shall be painted ASA70 light gray using a corrosion-resistant epoxy paint.

Load break Puffer Switch - Each switching way is to be equipped with an internally mounted operating mechanism capable of providing quick-make, quick-break operation in either switching direction. The mechanism must be capable of delivering sufficient torque and shall be provided with latches for each position to assure load interrupting, fault closing and momentary ratings. All switch positions are to be clearly identified, padlockable and adaptable to keylock schemes. The operating mechanism shall be actuated from outside the switch tank with an operating handle. The operating shaft shall be made of stainless steel for maximum corrosion resistance. A double "O" ring type operating shaft seal shall be used for a leak resistant, long life seal.

Switch contacts shall be a tulip-bayonet design and made of plated, high-conductivity copper alloy with arcing tips of copper/tungsten alloy to assure permanent low resistance and to avoid sticking during operation. The contacts shall be designed such that arcing does not occur in the area of main current interchange and contact pressure will increase with increased current flow. The stationary contacts shall be supported independent of the cable entrance bushings, eliminating possible misalignment. The contact nozzle shall have a converging/diverging geometry which improves the flow of SF6 into the arc zone. Contact travel shall be a minimum of 3 inches and have sufficient open contact separation to assure efficient arc extinction and to withstand field DC testing levels and maintain BIL levels. Switch contacts shall be clearly visible in the open position through viewing windows. Auxiliary blades used for load interruption are not acceptable.

Vacuum Interrupters - The vacuum interrupter shall consist of vacuum bottles and a spring-assisted operating mechanism. The mechanism used shall be designated Model VI for single or three phase operation. The mechanism consists of a single vacuum bottle mechanically linked to a spring-assisted operation mechanism. For three phase operation, the single phase mechanisms are mechanically linked externally with an operating handle assembly.

The vacuum interrupter operating mechanism shall consist of the support assembly, linkage, spring latch mechanism, and solenoid utilized for electronic tripping. Maximum interrupting time shall be three cycles (50 msec). The movable contact shaft shall be flagged to indicate the contact position, open or closed. This contact position indicator shall be fully visible through viewing windows supplied in the switch tank.

Each tap phase is to be equipped with an individual 600A vacuum interrupter fully enclosed in an SF6 insulated switch tank. Electrical opening shall be by a solenoid that is activated from sources extaernal to the switch tank. Closing (reset) of the vacuum interrupter shall be mechanical with the use of an external operating handle. The mechanical linkage assembly shall provide for a "trip-free" operation which allows the vacuum interrupter to interrupt independent of the operating lever.

C. DESIGN RATINGS AND STANDARDS
Load break Puffer Switches:
Switches shall be designed, tested and built per ANSI C37.71-1987 and IEC 265 standards. Certified test reports shall be provided. The switch shall be rated: (select column)

Maximum design voltage, kV
15.5
27.0
38.0
Impulse level (BIL), kV
110
125
150
Continuous & load break current, A
630
630
630
One minute withstand (dry), AC kV
35
60
70
One minute withstand (dry), AC kV Production test rating
34
40
50
15 minute withstand, DC kV
53
78
103
Momentary current, kA, ASYM
40
40
40
Fault-close current, kA, ASYM (3 times)
40
40
40
One second current, kA, SYM
25
25
25
Load break operations at 600 A
1200
1200
1200
Mechanical endurance, operations
2000
2000
2000


Vacuum Interrupters:
The vacuum interrupter shall be a non-reclosing, manual reset device incorporating vacuum bottles. It shall be designed, tested and built per application sections of ANSI C37.60-1981 and C37.71-1987. The vacuum interrupter assembly shall be rated: (select column)

Maximum design voltage, kV
15.5
27.0
38.0
Impulse level (BIL), kV
95
125
150
Continuous & load break current, A
630
630
630
One minute withstand (dry), AC kV
35
60
70
One minute withstand (dry), AC kV Production test rating
34
40
50
Symmetrical interrupting rating, kA*
12
12
12
Asym. interrupting rating, kA

19.2

19.2
19.2

* 18kA sym available.

D. ANSI C37.60 FAULT INTERRUPTING DUTY
15-20%
2,000
44
45-55%
6,000
56
90-100%
12,000

16

Total Number of Fault Interruptions: 116

E. CABLE ENTRANCES
Load break Puffer Switches:
Cable entrances shall be tested to ANSI/IEEE 386 and be one or more of the following: (check)

____ 600 amp Quik-Change disconnectable apparatus bushing

____ 600 amp Apparatus bushing

____ 600 amp Universal bushing

Vacuum Interrupters:
Cable entrances shall be tested to ANSI/IEEE 386 and be one or more of the following: (check)

____ 600 amp Quik-Change disconnectable apparatus bushing

____ 600 amp Apparatus bushing

____ 600 amp Universal bushing

____ 200 amp Deepwell bushing

F. VACUUM INTERRUPTER TRIP MODULE
An electronic assembly shall be provided to sense load and fault current on each phase of the load tap circuits. The electronic control shall be powered from the current transformers mounted inside the SF6 insulated switch tank. No external power source shall be required for overcurrent protection. The electronic control shall monitor the current on the individual phases of the load tap circuits using input from the internal current transformers. Electronic trip capability shall be selectable for each phase. Temperature range shall be -30C to +50C.

Minimum trip selection shall be accomplished with selector knobs inside the electronic enclosure. Trip time current characteristics (TCC) shall be field selectable using a dip switch. Maximum time for power up and ready-to-trip when closing on a circuit shall be ten percent of the trip time or 1/2 cycle, whichever is greater. Trip selection may be made with the load taps energized.

G. FACTORY PRODUCTION TESTS
The bulk SF6 gas supply and each individual switch shall be tested for moisture content. Each individual switch shall undergo a mechanical operation check and a leak test. The switch shall be factory filled with SF6 and AC hi-pot tested one minute phase-to-phase, phase-to-ground and across the open contacts. Circuit resistance shall be checked on all ways.

Switches will be shipped factory filled with SF6 gas. Tank shall be designed to withstand 15 psig internal pressure and an external pressure of 14 psig without effecting the performance of the switch.

H. STANDARD COMPONENTS
The following shall be included as standard:

- Welded steel tank painted light gray with stainless steel and brass fasteners.

- Lifting provisions.

- Gas pressure gauge and fill valve.

- Grounding provisions for switch tank and all cable entrances.

- Stainless steel three line diagram and corrosion-resistant nameplates.

- Parking stands.

- Switch operating handle(s) with padlock provision and end stops.

- Type 1 vacuum interrupter electronics package including a selector switch for single or 3-phase operation and individual phase trip levels.

I. OPTIONAL COMPONENTS (check)
The following options shall be supplied:

___ Stainless steel tank.

___ Low pressure warning device.

___ SF6 density switch for SCADA or remote indication of dielectric.

___ 4/0 brass ground lug(s).

___ Keylock provisions.

___ Current transformers (500:1)(1000:1) for load break ways.

___ Automatic transfer control package for a maximum 5 seconds per mechanical switching operation.

___ Automatic transfer control package with digital voltage sensors for a maximum of 5 cycles per mechanical switching operation. Overall transfer time including required sensor and control response delays is 20-30 cycles.

___ 24VDC motor actuators.

___ Switch controllers.

___ Remote Terminal Units.

___ Auxiliary switches.

___ Analog voltage sensors.

___ Digital voltage sensors.

___ Type 2 electronics package including ground fault trip and time delay selector switches (three phase only).

___ Type 3 vacuum interrupter electronics package including programmable vacuum fluorescent display (VFD) and RS232/485 port.

___ 18kA symmetrical interrupting rating.

___ Refill kit consisting of regulator, hose and 10 or 20 lb SF6 bottle.

 


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